The Challenge
Replacing a critical flare tower upper deck component at an active Woodside facility demanded high tolerance fabrication using specialised and exotic materials, with zero room for error and no flexibility on delivery.
Our Approach
Existing design drawings were used to build a detailed 3D model, guiding material procurement and fabrication planning. High precision CNC pressing, laser cutting and certified welding were combined with advanced distortion control to maintain dimensional accuracy throughout. Final site measurements informed last minute design refinements before passivation, rigging and transport.
The Solution
Delivered on time and to specification, the project demonstrated KAW Engineering's ability to execute complex, high tolerance fabrication for critical infrastructure, right here in the Pilbara.
Project Capabilities
Heavy Fabrication
High-quality steel structures and assemblies built for strength, compliance, and performance in demanding industrial environments.
CNC Cutting
High-precision plate processing using advanced Laser, Waterjet and Plasma cutting technologies to meet the most demanding tolerances.
Coded Welding
Specialised welding services across pipelines, structural steel and exotic materials, fully compliant with international codes and standards.
